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1) Transport Equipment
Friday, January 11, 2008
Transport equipment is used to move material from one location to another (e.g., between workplaces, between a loading dock and a storage area, etc.) within a facility or at a site.

Major subcategories of transport equipment:

This diagram gives a rough idea about the usage of the 3 type of equipment under the transport equipment.









1) Conveyors

  • Conveyors are used to move materials over a fixed path

  • It is used when material is to be moved frequently between specific points

  • Also, it is used when there is a sufficient flow volume to justify the fixed conveyor investment


    2) Cranes

  • Cranes are used to move materials over variable(horizontal and vertical) paths within a restricted area

  • Used when there is insufficient flow volume such that the use of a conveyor cannot be justified

  • More flexible, in term of movement, than Conveyors

  • Loads handled are more varied with respect to their shape and weight than those handled by a conveyor

  • Hoist can be used together with cranes


    3) Industrial Truck

  • Industrial trucks are used to move materials over variable(horizontal) paths, with no

  • Provide vertical movement if the truck has lifting capabilities

  • Used when there is insufficient flow volume such that the use of a conveyor cannot be justified

  • More flexible, in term of movement, than cranes

  • Not licensed to travel on public roads(commercial truck has licensed)


    1) Subcategories of Conveyors:


    Chute Conveyor


    - Inexpensive

    - Used to link two handling devices

    - Used to provide accumulation in shipping areas

    - Used to convey items between floors

    - Difficult to control position of the items








    Wheel Conveyor



    - Uses a series of skatewheels mounted on a shaft (or axle), where spacing of the wheels is dependent on the load being transported

    - Slope for gravity movement depends on load weight

    - More economical than the roller conveyor

    - For light-duty applications







    Roller Conveyor

    - May be powered (or live) or nonpowered (or gravity

    - Materials must have a rigid riding surface

    - Minimum of three rollers must support smallest loads at all times

    - Tapered rollers on curves used to maintain load orientation


    i) Gravity Roller Conveyor

    - Alternative to wheel conveyor

    - For heavy-duty applications

    - Slope for gravity movement depends on load weight

    - For accumulating loads






    ii) Live (Powered) Roller Conveyor


    - Belt or chain driven

    - Force-sensitive transmission can be used to disengage rollers for accumulation

    - For accumulating loads and merging/sorting operations

    - Provides limited incline movement capabilities















    Chain Conveyor


    - Uses one or more endless chains on which loads are carried directly

    - Parallel chain configuration used to transport pallets

    - Vertical chain conveyor used for continuous high-frequency vertical transfers









    Slat Conveyor


    - Uses discretely spaced slats connected to a chain

    - Unit being transported retains its position (like a belt conveyor)

    - Orientation and placement of the load is controlled

    - Used for heavy loads or loads that might damage a belt

    - Bottling and canning plants use flat chain or slat conveyors because of wet conditions, temperature, and cleanliness requirements

    There is also this tilt slat conveyor that is used for sortation






    Flat Belt Conveyor

    - For transporting light- and medium-weight loads between operations, departments, levels, and buildings

    - When an incline or decline is required

    - Provides considerable control over the orientation and placement of the load.

    - No smooth accumulation, merging, and sorting on the belt

    -The belt is roller or slider bed supported; the slider bed is used for small and irregularly shaped items








    Magnetic Belt Conveyor


    - A steel belt and either a magnetic slider bed or a magnetic pulley is used

    - To transport ferrous materials vertically, upside down, and around corners















    Bucket Conveyor

    - Used to move bulk materials in a vertical or inclined path

    - Buckets are attached to a cable, chain, or belt

    - Buckets are automatically unloaded at the end of the conveyor run















    Vibrating Conveyor

    - Consists of a trough, bed, or tube

    - Vibrates at a relatively high frequency and small amplitude in order to convey individual units of products or bulk material

    - Can be used to convey almost all granular, free-flowing materials








    Screw Conveyor



    - Consists of a tube or U-shaped stationary trough through which a shaft-mounted helix revolves to push loose material forward in a horizontal or inclined direction

    - One of the most widely used conveyors in the processing industry

    - Many applications in agricultural and chemical processing








    Tow Conveyor

    - Uses towline to provide power to wheeled carriers such as trucks, dollies, or carts that move along the floor

    - Used for fixed-path travel of carriers (each of which has variable path capabilities when disengaged from the towline)

    - Towline can be located either overhead, flush with the floor, or in the floor

    - Selector-pin or pusher-dog arrangements can be used to allow automatic switching (power or spur lines)

    - Generally used when long distance and high frequency moves are required







    Trolley/Overhead chain Conveyor


    - Uses a series of trolleys supported from or within an overhead track

    - Trolleys are equally spaced in a closed loop path and are suspended from a chain

    - Carriers are used to carry multiple units of product

    - Does not provide for accumulation

    - Commonly used in processing, assembly, packaging, and storage operations







    Power-and-Free Conveyor


    - Similar to trolley conveyor due to use of discretely spaced carriers transported by an overhead chain; however, the power-and-free conveyor uses two tracks: one powered and the other nonpowered (or free)

    - Carriers can be disengaged from the power chain and accumulated or switched onto spurs













    2) Subcategories of Cranes:


    Jib Crane

    - Operates like an arm in a work area, where it can function as a manipulator for positioning tasks

    - A hoist is attached to the arm for lifting

    - Arm mounted on the wall or attached to a floor mounted support

    - Arm can rotate 360°

    - The hoist can move along the arm





    Bridge Crane

    - Bridge mounted on tracks that are located on opposite walls of the facility

    - Enables three-dimensional handling

    - Top riding (heavier loads) or underhung (more versatile) versions of the crane

    - Underhung crane can transfer loads and interface with other Material Handling System









    Gantry Crane

    - Similar to a bridge crane except that it is floor supported at one or both ends instead of overhead (wall) supported

    - Used to span a smaller portion of the work area as compared to a bridge crane

    - The supports can be fixed in position or they can travel on runways

    - Can be used outdoors when "floor" supported at both ends









    Stacker Crane

    - Similar to a bridge crane except that, instead of a hoist, it uses a mast with forks or a platform to handle unit loads

    - Considered "fork trucks on a rail"

    - Used for storing and retrieving unit loads in storage racks, especially in high-rise applications in which the racks are more than 50 feet high

    - Can be controlled remotely or by an operator in a cab on the mast

    - Can be rack supported












    3) Subcategories of Industrial Truck:


    Hand Truck

    i) Two-Wheeled Hand Truck

    - 2 wheels

    - Load tilted during travel









    ii) Dolly

    - 3 or more wheeled hand truck with a flat platform

    - Since it has no handles, the load is used for pushing









    iii) Floor hand truck

    - 4 wheels or more hand truck with handles for pushing or hitches for pulling

    - Sometimes referred to as a "cart" or "(manual) platform truck"















    Pallet Jack

    Front wheels are mounted inside the end of the forks and extend to the floor as the pallet is only lifted enough to clear the floor for subsequent travel

    Pallet restrictions: reversible pallets cannot be used, double-faced non reversible pallets cannot have deck boards where the front wheels extend to the floor, and enables only two-way entry into a four-way notched-stringer pallet because the forks cannot be inserted into the notches

    i) Manual Pallet Jack

    - Manual lifting and/or travel



















    ii)
    Powered Pallet Jack

    - Powered lifting and/or travel

















    Walkie Stacker


    i) Manual walkie stacker


    - Manual lifting and/or travel (and straddle load support)





















    ii) Powered walkie stacker


    - Powered lifting and/or travel (and either counterbalance or straddle load support




















    Platform Truck


    i)Walkie Platform Truck

    - Operator walks next to truck


















    ii)
    Rider Platform Truck

    - Operator can ride on truck



















    Counter-balanced forklift truck (CBFLT)


    - Robust and fast machines with capacities ranging between 1,000kg and about 45,000kg (container handling)


    - Lift and stack up to heights of about 5M

    - 12-13 ft. minimum aisle width requirement
















    Narrow-Aisle (NA) Reach Truck

    - 8-10 ft. minimum aisle width requirement

    - Load rests on the outrigger arms during transport, but a pantograph (scissors) mechanism is used for reaching, thereby eliminating the need to straddle the load during stacking

    - Reaching capability enables the use of shorter outrigger arms (arms > 1/2 load depth)

    - Counterbalance of the truck used to support the load when it extends beyond the outrigger arms
















    Order Picker


    - Typically has forks to allow the truck to be used for pallet stacking and to support a pallet during less-than-pallet-load picking

    - "Belly switch" used for operator safety during picking

    - Free path truck










    Side loader

    - Forks mounted perpendicular to direction of travel to allow for side loading and straddle load support

    - 5-6 ft. minimum aisle width requirement

    - Can be used to handle greater-than-pallet-size loads (e.g., bar stock)










    Personnel and Burden Carrier



    - Non-load-carrying vehicle used to transport personnel within a facility (e.g., golf cart, bicycle, etc.)

















    Automated Guided Vehicles (AGV)

    - Powered driverless trolleys

    - guided by following an under-floor wire which carries an electric signal or optically following a painted or plastic tap track laid on the floor

    - Suitable for frequent movement on set routes




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